What makes custom printed roll stock the smart choice for packaging

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Custom printed roll stock offers cost savings, full customization, fast production, and eco-friendly options for packaging that elevates your brand.
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Custom printed roll stock stands out as the smart, modern solution for your packaging needs. You gain the power to boost brand recognition, cut costs, and adapt to changing consumer demands. The custom printed roll stock market is surging, with a projected 4.20% growth rate through 2028, driven by food, beverage, and personal care sectors.

Benefit

Description

Customization Options

Unique designs and graphics help your brand shine.

Cost Savings

Bulk orders and flexible sizing reduce packaging expenses.

Environmental Friendliness

Sustainable materials, including compostable options, support your eco-goals.

Efficient Production

Fast turnaround and compatibility with modern machines increase efficiency.

Modern consumers expect packaging that delivers convenience and environmental responsibility. With BN PACK’s rollstock film, you secure quality, sustainability, and the flexibility to meet any challenge. Choose custom printed roll stock to elevate your packaging and drive your brand forward.

Key Takeaways

  • Custom printed roll stock enhances brand visibility with unique designs and graphics.

  • Switching to roll stock packaging can significantly reduce costs through bulk orders and efficient production.

  • Roll stock film offers eco-friendly options, including biodegradable and recyclable materials, supporting sustainability goals.

  • Advanced barrier technology in roll stock packaging keeps products fresh and safe from moisture and light.

  • Flexible packaging solutions adapt to various products, ensuring quality and appeal across multiple industries.

Custom Printed Roll Stock Explained

Printed Roll Stock

What Is Rollstock Film?

You want packaging that works for your brand and your products. Printed roll stock packaging gives you that advantage. In the packaging industry, rollstock refers to a single roll of plastic film that you can print with your custom graphics. You then cut this film into different shapes and sizes to fit your needs. This method stands out for its versatility, cost-effectiveness, and environmental benefits.

  • Rollstock packaging is widely used in the food industry.

  • You can create unique pouch formats, stick packs, and flexible bags.

  • The entire surface of the packaging can display your branding, messaging, and smart features.

BN PACK’s rollstock film packaging uses advanced multi-layer laminates. These materials protect your products and keep them fresh. You get options for matte or glossy finishes, specialty coatings, and vibrant, high-resolution printing. Your packaging will look sharp and professional on any shelf.

Here’s a quick look at the main components found in rollstock film:

Film Type

Main Components

Forming Films

Polypropylene, EVOH, polyethylene

Non-Forming Films

Nylon, EVOH, polyethylene

Custom Printed Film

PET, polyethylene

How Printed Roll Stock Packaging Works

Printed roll stock packaging streamlines your production process. You start with a master roll of printed film. You then use vertical or horizontal form-fill-seal (VFFS/HFFS) machines to shape, fill, and seal your packaging quickly. This approach saves you time and reduces labor costs.

The process includes several key stages:

Process Stage

Description

Finishing

Convert printed film into custom products like pouches and labels.

Slitting

Cut master rolls into smaller rolls for your packaging equipment.

Pouch Converting

Transform rollstock into premade pouch formats with closure options.

Functional Integration

Add features such as laser scoring, zippers, and labels during slitting.

You benefit from advanced printing technology that delivers fast turnaround times and uses less energy. Digital printing gives you photo-quality graphics and vivid colors. You can print on 100% of the packaging surface, making your brand stand out.

BN PACK leads the way with rollstock film packaging solutions for many industries. You see rollstock in food, snacks, beverages, beauty and personal care, health and wellness, and industrial applications. BN PACK’s expertise ensures you get packaging that meets your quality standards and supports your business goals.

Flexibility and Customization in Packaging

Flexibility and Customization in Packaging

Design Options for Branding

You want your packaging to stand out and capture attention. BN PACK’s rollstock film gives you the power to create flexible packaging that matches your vision. You can choose from a wide range of finishes, materials, and embellishments. This flexibility lets you design packaging that reflects your brand’s personality and boosts brand visibility.

Tip: Eye-catching packaging increases your chances of winning new customers. Studies show that color and design influence 90% of purchase decisions, and 76% of shoppers make impulse buys because of packaging design.

Here’s a quick look at the customization options available for your branding:

Customization Options

Details

Seal Options

Fin Seal, Lap Seal

Core Sizes

3-inch and 6-inch cores

Film Winding Specification

Various specifications available

Vapor Barriers

High vapor barriers that block moisture, oxygen, and aroma

Window Options

Transparent or clouded windows

Film Types

Metalized films, puncture and tear-resistant films

Sizes Available

A wide range of sizes

Embellishments

Spot embellishments

Material Options

PET, Metalized PET, PE, BOPP, and more

Finishes

Traditional Matte, Soft-touch Matte, Gloss, Metalized

Specialty Films

High-barrier, multi-layer sealant films, specialty laminate films, recyclable films, vegan films

Additional Features

Freezer safe and microwaveable options available

You can select digitally printed rollstock for UV-resistance and vibrant graphics, or plate printed rollstock for deep color saturation and advanced customization capabilities. BN PACK’s flexible packaging solutions support your branding goals and help you create customized packages that make your products memorable.

Versatility for Different Products

You need packaging that adapts to your product’s unique requirements. BN PACK’s rollstock film delivers flexible solutions for every industry. You can choose versatile packaging styles, including stand-up pouches, flat pouches, pillow pouches, stick packs, spouted pouches, flat bottom pouches, gusseted side-seal bags, and more. This flexibility ensures your products stay fresh and protected, no matter the category.

  • Food Packaging: Use rollstock for cakes, cookies, cheese, sauces, meats, and snacks.

  • Medical and Pharmaceutical: Package tablets, medical devices, and sterile products with confidence.

  • Cosmetics: Present skincare and personal care items in packaging that highlights quality and safety.

  • Pet Products: Keep pet food and treats fresh with leak-proof, flexible packaging.

Custom printed rollstock lets you tailor packaging for any product. You can select materials like polyethylene, polypropylene, polyester, nylon, and metalized film to match your needs. High vapor barriers protect freshness, while window options showcase your product. You gain flexibility to meet industry standards and consumer expectations.

Note: Innovative packaging with relevant product details can drive demand and influence buying behavior. Well-designed packaging increases perceived value and can even encourage customers to pay more.

BN PACK’s rollstock film gives you the versatility to create packaging that fits your brand, your product, and your market. You can trust BN PACK to deliver quality, flexible packaging that supports your business growth.

Cost-Effectiveness and Efficiency

Savings with Printed Roll Stock Packaging

You want packaging that delivers value and keeps your costs low. BN PACK’s rollstock film gives you a cost-effective solution that transforms your bottom line. When you switch to roll stock packaging solutions, you cut expenses by buying film in bulk and customizing it for each product. You avoid the high price of pre-made bags and pouches. Automated rollstock machines handle the process, so you need fewer workers and less training. This shift means you spend less on labor and get more done.

Benefit

Description

Cost Savings

Rollstock is less expensive than pre-made packaging.

Labor Efficiency

Automated systems reduce manual labor and special training.

Waste Reduction

You produce only the packaging you need, leading to reduced material waste.

You use rollstock film to create packaging that fits your exact needs. Automated systems measure and cut the right amount of film for each item. This precision leads to reduced material waste and lower costs. You also help the environment by minimizing excess packaging.

“Sometimes we have multiple SKUs under various brand families and we want to conduct a market test to see which package works best. Through short run fulfillment, there is much less cost associated with backstock, parts and other wasted materials. We can run 2,000 instead of 20,000 and conduct A/B testing quickly and efficiently.”
— Trevor Parrick, Director of Technical Sales & Services, West Shore Foods LLC

Production Speed and Storage Benefits

You need packaging that keeps up with demand. BN PACK’s roll stock packaging solutions work with vertical and horizontal form-fill-seal (VFFS/HFFS) machines. These machines boost efficiency and speed. You can package products faster and meet customer needs without extra labor. One automated line can replace up to 20 manual workers, saving you time and money.

  • Rollstock film allows for rapid production and quick turnaround—custom printed orders average just 10 business days.

  • Automated systems increase throughput and help you manage warehouse space better.

  • You maintain product quality with tailored barrier protection for every item.

You gain flexibility to test new products, manage inventory, and respond to market changes. Rollstock packaging solutions give you the power to grow your business while keeping costs under control.

Product Protection and Sustainability

Barrier Protection for Freshness

You want better product protection that keeps your goods fresh and safe. BN PACK’s rollstock film gives you advanced barrier technology for every packaging need. You get multi-layer laminates that block moisture, oxygen, and UV light. This means your products stay fresh longer and maintain their quality.

Barrier Type

Description

Moisture Barrier

Prevents moisture ingress, preserving product quality and texture.

Oxygen Barrier

Creates a protective shield against oxygen, prolonging shelf life.

Light Barrier

Offers UV protection for light-sensitive products.

Aroma Barrier

Retains aroma and flavors of food products for enhanced consumer experience.

You benefit from sterilization features that keep food, snacks, and health products safe. Scientific studies show that rollstock film, especially in vacuum packaging, can extend product shelf life by up to 21 days for items like ground beef. The film limits oxygen transmission, reducing spoilage and oxidation. You get packaging that delivers better product protection and keeps your products looking fresh on the shelf.

HDPE rollstock film offers exceptional durability and impact resistance. You can trust it for heavy-duty applications. LDPE and PVC films provide flexibility and strength, while paper rollstock is best for lightweight needs. You choose the right film for your product shelf life and sterilization requirements.

Eco-Friendly Packaging Solutions

You care about sustainability and want eco-friendly options for your packaging. BN PACK’s rollstock film supports environmental sustainability with a wide range of sustainable sourcing choices. You can select biodegradable, compostable, recyclable, or plant-based bioplastics. These materials break down naturally, reduce landfill waste, and minimize fossil fuel use.

Material Type

Environmental Impact

Notes

Biodegradable

Breaks down naturally, reducing landfill waste.

Kraft and rice paper are popular choices.

Compostable

Requires specific conditions for breakdown, often found in industrial composting.

PLA is a leading option; proper disposal is important.

Recyclable

Can be processed and reused, minimizing resource consumption.

100% recyclable options made from renewable materials.

Plant-based bioplastics

Derived from renewable sources, reducing reliance on fossil fuels.

Offers a sustainable alternative to traditional plastics.

Eco-friendly inks

Avoids VOCs, improving compostability and sustainability.

New adhesives like AquaBond and Web Tuck enhance eco performance.

You also benefit from certifications that prove your commitment to sustainability. BN PACK’s rollstock film meets standards like BPI, Carbon Trust, Cradle to Cradle, EN 13432, EcoLabel, FSC, Green Seal, and ISO 14001. These certifications show your packaging supports environmental sustainability and responsible sourcing.

Flexible rollstock packaging uses up to 63% less plastic and creates 52% less landfill waste than rigid packaging. You save energy and water, cut CO2 emissions by 70%, and reduce your environmental impact. Choose BN PACK’s rollstock film for packaging that delivers sterilization, protection, and sustainability.

You want packaging that delivers results. Custom printed roll stock stands out for cost-effectiveness, customization, versatility, barrier protection, and sustainability. See how these advantages compare:

Reason

Description

Cost-effectiveness

Efficient material usage lowers expenses.

Customization

High-quality graphics boost your brand image.

Versatility

Adapts to many packaging styles for better shelf appeal.

Barrier properties

Maintains product integrity with advanced protection.

Sustainability

Recyclable materials and green procedures reduce your carbon footprint.

BN PACK’s roll stock film gives you flexibility, savings, and reliable protection. You stay ahead of trends with digital printing, enhanced barrier properties, and sustainable film options. Choose BN PACK for packaging that works and helps your brand grow.

FAQ

What types of products can you package with roll stock film?

You can package snacks, sauces, frozen foods, pet treats, beauty items, and medical supplies. BN PACK’s roll stock film adapts to many industries. You get flexible solutions for almost any product.

How does custom printed roll stock help your brand stand out?

You showcase your logo, colors, and graphics across the entire package. Vibrant printing and specialty finishes grab attention. You make your products memorable and boost shelf appeal.

Is roll stock packaging eco-friendly?

You choose from biodegradable, compostable, and recyclable materials. BN PACK offers sustainable options that reduce waste and support your green goals. You protect the environment and meet consumer expectations.

Can you use roll stock film with automated packaging machines?

You run roll stock film on vertical and horizontal form-fill-seal (VFFS/HFFS) machines. You speed up production, cut labor costs, and improve efficiency. BN PACK’s film works seamlessly with modern equipment.

How quickly can you get custom printed roll stock from BN PACK?

You receive fast turnaround, often within 10 business days for custom orders. BN PACK’s streamlined process helps you launch products quickly and respond to market changes.

winnie
Author Information

Winnie is a specialty coffee educator and the lead content creator at BN Pack.

With years of experience exploring the entire coffee journey—from unique processing methods to the nuances of a perfect roast—she understands what makes a coffee special.

At BN Pack, Winnie channels this expertise into helping coffee brands choose ideal packaging solutions, ensuring the story of quality that begins at the farm is perfectly preserved all the way to the final cup.

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